Vertebrae Ceramic, the most advanced cable housing in the world

News:


Now taking pre-orders for shipment in July 2013.

Expect Delays!We normally process & send each order as it is recieved… however, we’re just letting our customers know in advance that we will be visiting Australia from 19/05/13 until 02/07/13 for a much needed break from Tenerife – this is a combined business trip, family reunion & honeymoon all rolled into one! Therefore, if you are placing an online order during this period, the soonest we can send it out to you will be within a few days of our return (i.e. 05/07/13). We will still have email access during this time and the online ordering process won’t be affected. We look forward to getting back to work again in early July. Apologies for the delays & thanks for all your support!

Minor website update

We have just performed a server upgrade along with the website software. We are aware this is causing some problems viewing the homepage. The solution is to ensure to clear/delete the “cookies” in your webs browser.

Latest Vertebrae advertisements

The latest news is that we have placed a series of adverts in the reknowned Rouleur Magazine, starting with issue 33 which is on sale now. Needless to say, here at Vertebrae Components, we are very proud to appear in such a high quality publication. Shown here is the cover artwork, not our ad.

2012 Eurobike Exhibitors

For 2012, Vertebrae Components is working closely with industrial designer Maximilian-Peter Werner, who is in charge of Norland Cycles. Norland Cycles is a new downhill brand originally conceived in Chile. It features a dual-chain transmission which eliminates interference between suspension & pedaling.

Maximilian now lives in Finland and hopes to take the bike into production there. Thanks very much Max – good luck with Norland Cycles!

Eurobike 2012 ExhibitorsSince we just have one “show bike” so far this year, if you’re planning on displaying a show bike for 2012 Eurobike, it’s still not to late to contact us to arrange something before September!

Free samples at Eurobike 2011

Free samples of Vertebrae at Eurobike 2011!For 2011, we are again represented at Eurobike. There will also be 50 free 2″ samples of vertebrae up for grabs in the clear colour.
We have organised to have the new Vertebrae anubis on display at Eurobike 2011, mounted on an all-new show bike built by A2J at the Carbon Sports / Lightweight tent on press day (30th August). We will also have a few different lengths of vertebrae housing on demonstration for you to touch and feel at the German Carbon Group stand (THM-Carbones booth in Hall A2 booth 205).

Vertebrae Anubis Update

Vertebrae Anubis Black Alumina Ceramic gear cable housingJust a quick update on the Vertebrae Anubis situation. We now have 10,000 individual vertebrae in stock with another 10,000 pieces en route. Although this may surprise some people, the major delay has been the production of our custom PEEK liner, not the ceramic parts.
Note that this product is intended for use exclusively with campagnolo 11 speed systems, as no modification of the ergolevers is required.

We will have 2 or 3 Vertebrae Anubis gear kits ready for purchase by the end of next week, hence we’ve now changed the item status to ’available’ on the products page. Consider this a pre-release; obviously the first kits will go to the first initial buyers. I know that some of you have been waiting a whole year for this product to be released, so I expect the first few Vertebrae Anubis kits will be snapped up pretty quickly.

Vertebrae Anubis coming soon!

Vertebrae Anubis for campagnolo 11 speed coming soonJust a quick update:
Thanks very much for the continued interest in Vertebrae Anubis! Actually there is some good news!!

We have had 25,000 black ceramic pieces made up already for some time now (enough for 53 gear kits).

We are going to release our own slimline 0.7mm gear polymer-coated stainless steel cable housing and proprietry teflon liner so it works together as a fully-functioning system with truly ultra-low friction.
It has already undergone testing in Tenerife, Spain.

I am currently working on Vertebrae Components here in Australia over the next month, then I will be going back to Tenerife on July 18 and I think we can expect it to be ready for sale by the end of July (finally!). The main wait now is just for the teflon liner to be sent to us…

Dr. Leslie Brown (Mat. Sci.)
www.vertebr.ae | Precision braking & shifting
+612 9570-1634
(note my spanish mobile is switched off at the moment)

Mechanical properties of 96%, 99.5% alumina and ZTA.

It’s that time of year again, so you can expect to see more frequent Vertebrae updates! Here’s some detailed information about all three materials used in the construction of vertebrae ceramic cable housing, namely: 96%, 99.5% alumina and ZTA. We’ve included both the mechanical and thermal properties in a tabulated format.

96% Alumina Material Properties 

 

  PropertyUnitsTestValue
   Densitygm/ccASTM-C203.72
   Crystal SizeMicronsThin-Section6
   Flexural Strength (MOR), 20 °C358 (52)
   Elastic Modulus, 20 °CGPa (psi x 106)ASTM-F417303 (44)
   Poisson’s Ratio, 20 °CASTM-C8480.21
   Compressive StrengthMPa(psi x 103)ASTM-C7732068 (300)
   HardnessGPa(kg/mm2)KNOOP 1000 gm11.5 (1175)
    Rockwell 45 N78
   Tensile Strength, 25 °CMPa (psi x 103)ACMA TEST #4221 (32)
   Fracture Toughness K(Ic)Mpa m1/2NOTCHED BEAM4-5
   Thermal Conductivity, 20 °CWm degrees KASTM-C40824.7
   Coefficient of Thermal Expansion1 x 10-6/degrees CASTM-C3728.2
   Specific Heat, 100 °CJ/kg*KASTM-E1269880
   Thermal Shock Resistance, (delta)Tcdegrees CNOTE 3250
   Maximum Use Temperaturedegrees CNO-LOAD COND.1700

Read the rest of this entry »

New Vertebrae labels double as frame protectors

The new Vertebrae labels double as frame protectors. These prevent any damage to your frame caused by cable housing rub. We now have them available in three colours: clear, black and yellow. If there’s a colour you’d like see, please contact us for a special order…

yellow coloured vertebrae frame protector labels.gif

clear vertebrae labels

black and white vertebrae frame protectors

 

 

Vertebrae high-purity 99.5% alumina ceramic product release

We’re proud to release the newest edition of vertebrae manufactured from high-purity alumina (99.5%). Retail price for the brake or gear kits is €140, while this is an €80 premium option for the complete kits.
The 99.5% alumina composition exhibits both a greater compressive/tensile strength and stiffness when compared to the standard 96% alumina version. It adds a greater margin of safety, especially towards the application of ceramic brake lines.

Vertebrae Anubis – SNEEK PEEK

Numerous customers have recently enquired about Vertebrae Anubis cable housing as our expected delivery date came and went. Apologies to everyone for the delays & lack of updates regarding this product. This is just a confirmation that we have been busy behind the scenes and we are still working on it…
The special black anubis vertebrae were delayed in production; here are some photos of the current prototypes…

The other main reason for the delay is that we chose to go with a high-performance PEEK liner, another world first for bicycle cable housing (more on PEEK’s unique properties below). Because of that decision, we now expect Vertebrae Anubis to be ready at the end of November [2010] and we firmly believe it will be worth the wait. We don’t want to take orders until it is 100% in stock and ready to ship. When it becomes available, we will update the product page to include anubis as an selectable option.

This linear aromatic polymer is semi-crystalline and is widely regarded as the highest performance thermoplastic material currently available. PEEK has repeating monomers of two ether and ketone groups, hence the name.

What sets PEEK apart from fluoropolymers is the fact that PEEK polymer retains its mechanical properties at extremely high temperatures (continuous service temperature of 500ºF/260ºC). Thinwall PEEK is more flexible and kink resistant than aluminum tubing. PEEK is naturally tan in color and can be pigmented black.

In other related news, our high-performance 99% alumina version should also be available to the public before the end of 2010.

Cycle Sport mag ad

Fax your order to Vertebrae!

We’re pleased to announce that you can now fax us your order and pay directly by credit card or direct deposit via IBAN.
Simply download this orderform (in pdf format), print it out and fax it to our Australian fax number: 61 (0)2 8569-1597. Once you have printed our order form, all you need to do is indicate the items you would like to purchase (don’t forget to tell us your preferred colour choice as well as any other important options).

This is a convenient option for any international customers who do not have a paypal account and would like to purchase any of Vertebrae Components’ products. Australian customers are advised to contact us via email and we will then provide you with our Australian bank details. Please note that American Express cards are not accepted at this time.

Download updated assembly and installation instructions:

Vertebrae gear and brake housing assembly and installation instructions now available to download online in pdf format.

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Download vertebrae cable housing assembly / installation instructions in pdf format

Vertebrae cables reviewed in MBR Summer 2010 Issue

We just got news that Vertebrae cable housing was reviewed in the Summer 2010 Issue of Mountain Bike Rider (MBR), a very popular UK mountainbiking magazine. It’s featured on page 152 in their “Tested » Products” section:

Vertebrae Anubis announced.

Vertebrae Anubis is the latest generation of gear cable housing specifically designed to work with Campagnolo ergopower controls. Anubis features black slimline alumina ceramic vertebrae, which are compatible with the new shiftlevers without the need for any modifications.
The benefits of Anubis over standard cable housing are: precision shifting over time, reduced finger effort, lighter weight, no need for lubrication, and of course significantly greater longevity. Anubis is currently in the prototype/testing phase and will be available for release at the end of October 2010. Further details will be released before then.

It’s widely known that Campagnolo have recently reduced the diameter of their Ultrashift gear cable housing to 4.1mm with the introduction of their 11 speed system. Many cyclists have experienced various shifting ‘issues’ while some have even resorted to riding with 10 speed in the interim. We’ve previously reported on the disadvantages of undersize gear cable housing; unless the overall design and/or material of housing is changed, undersized housing leads to imprecise gear shifts (this is because the cable housing is more likely to compress when the gear cable is under tension, since the outer housing has less surface area to inhibit these forces).

Vertebrae comes to Australia!

Vertebrae brake housing makes a brief appearance in the next July-August issue of Bicycling Australia Magazine on page 38 as a new product announcement. The editors of Bicycling Australia Magazine have informed us to expect a more detailed review later in the year.

Vertebrae Components ceramic gear housing is also shown in the tri-monthly August-September-October issue of Mountainbiking Australia Magazine, as a new product announcement on page 24. Again, we’ve been told that you can also expect a more detailed review to appear later in the year.
In other news, we have already sent evaluation kits to Spoke magazine & Road Cycling NZ. Next on the list are RIDE Australia magazine & Canadian Cyclist. Meanwhile, Ridemag seems to have misplaced their kit and we haven’t heard a single word back from bicycling.com despite more than a few e-mails. Other reviews are pending (fiets.nl) and we’ll keep you posted as they appear…

Sydney business trip planned for July/August.

Just a quick note to say that in less than 1 hour, Leslie will be heading to Sydney on a business trip. A brief stopover in Singapore is also planned.
So if you are from Australia or NZ and are thinking about placing an order with Vertebrae, the best time is between the 2nd of July and the 13th of August. That way, it’ll be shipped from Sydney and hence will arrive within 48 hours instead of 1-2 weeks. All other European orders will be shipped as normal from our Spanish HQ. During this time, you can reach Les directly by calling +612 9570-1634.

Red cable housing coming soon!

You requested it and we have responded! All Vertebrae cable housing will soon be available in a “true red” colour! Expected arrival is from mid-July 2010.
We realise that this is an all-important colour which has been sorely missing until now… since it is one of the post popular colours appearing on many bike schemes. Needless to say, it took us a very long time to find a suitable supplier. This brings the total number of colours to 15, including our recently released ultraclear FEP option.

The ultimate cable housing is disappearing fast.

Earlier this year, we introduced a limited edition set of Vertebrae cable housing called ZTA. You can read more about its properties here.There were initially only 5000 ZTA pieces manufactured, enough for 19.2 metres of “the ultimate” housing. As of today, 67% of the limited edition ZTA vertebrae have now been sold, leaving just 6.4 metres left! This is just enough for 2 road bikes to be fully-equipped with vertebrae (alternatively, 4 MTB gear housing only sets).
There is still siginifcant interest by a number of potential buyers, so you’ll need to get in quick to reserve what’s left. However, just in case you miss out this time, we’ll consider re-introducing this special version of Vertebrae again towards the end of 2010.

Black teflon liner coming soon!

Coming mid-June: new black-coloured teflon liner! We call this new product “pipeline”. Pipeline will be included in all self-assembly and intervene kits. It will also be available separately for ~€5/metre. Note that the current white teflon liner is still available, but only while stocks last.

Vertebrae components long term review.

Spain’s premier online cycling magazine, arueda.com, has featured a review of Vertebrae gear and brake housing. If you can read Spanish, you can read the results of that test here.

This news was released earlier today, so it’s still on the first page of the arueda site! A special thanks to Gonzalo Vilaseca for taking up the opportunity to test our housing and publish the review!

Vertebrae product logos now displayed.

Pictured below are two new Vertebrae colours cot previously shown (grey and tan). The Vertebrae logo is now printed on the outer casing:

The other news is that all Vertebrae ZTA gear kits will be supplied with black slick-coated jagwire cables and black alloy end crimps as the photo below shows. We’re still working hard to try and find black brake cables in 1.5mm diameter…

optional FEP copolymer wrap now available on selected products

This week we are releasing a new optional FEP (Fluorinated Ethylene Propylene) copolymer wrap for all pre-manufactured vertebrae cable housing (Intervene & Custom ZTA vertebrae).
One advantage of FEP is that it is completely transparent (as opposed to the pre-existing ‘clear’ coloured polyolefin heatshrink which is actually has a more translucent finish).

The main benefit of FEP however is that grease and dirt will not adhere to this material. It simply wipes off with a clean rag, leaving your vertebrae housing completely clean and free of grease marks. FEP is very flexible once it has undergone heatshrinking; FEP also has a very high tolerance to heat, solvents and other chemicals compared to conventional polyolefin heatshrink materials.

NOTE: This option will not be available for the basic self-assembly kits since FEP has a straight tubing form factor before heat shrinkage, complicating the postage of our product.

3 to 5 year limited warranty

This is a limited warranty which covers against falts or defects in workmanship of the ceramic parts only.Warranty periods are as follows: 96% Alumina is guranteed for 3 years from the date of purchase; 99.5% alumina is coming later in 2010 and will be covered for 4 years, while our premium ZTA ceramic vertebrae possess an extended 5 year guarantee!

NOTE: The liner material, SpinalWrap, cables and ferrules constitute consumables and will not be covered under this warranty. Neither does it apply to improper installation.

Nevertheless, this is an industry first for cable housing -there are handlebars out there with shorter warranty periods than ours…. this is simply our way of saying that we are confident that our own product will stand the test of time.

Extra teflon liner with each order…

Extra teflon liner now included with each order!We are now offering a bonus 1.5m teflon liner with each new order provided you spend more than 90€. This brings the total length of teflon liner in the basic self assembly kits to 3.5m (or 5.5m for the complete gear & brake cableset). It enables you to either run full length liner from the beginning or alternatively you can save it for later use…

24hr cable housing conversion…

24hr Custom Vertebrae Installation!

If you are planning a Tenerife cycle training vacation, you should be pleased to know that we are now offering a door-to-door cable housing fitment service with a 24 hour turnaround period.

We first pick your bike up directly from your hotel or apartment in Tenerife, where you will meet Dr. Leslie Brown to discuss your specific requirements; we then perform a professional, customised vertebrae installation to your exact specifications, finally returning your bike to you within 24hrs in perfect working condition.

There is currently a €150 surchage for this premium service (price subject to change). We are pleased to also offer you a courtesy rental bike from Pro Bike Hire while we are working on your bike.

Alternatively, you can opt for a rest day and see some of the attractions in Tenerife while we setup vertebrae on your bike. Please call +34 605 56 2020 for more info.

Why Tenerife?It’s no coincidence that many cyclists choose to train in the Canary Islands -Tenerife- the largest island, offers one of the best cycling locations in Europe all throughout the year.This is home to the world’s third largest volcano, and it serves up some of the biggest and most challenging climbs in all of Europe. Starting from sea level, you can ride up to an altitude of 2300m!

What better place to test the limits of your braking & shifting? Naturally, with all the steep offroad descents to be found, it’s even popular with the DownHill crowd.

For more information on cycling Tenerife, please see our sister site: www.tenerife-training.net

 

Vertebrae “Intervene” cable housing on sale now.

Vertebrae gear kit shown with black Spinal WrapWe now have shorter lengths of pre-assembled vertebrae cable housing available making it even more affordable & accessible to most riders. This is perfect for the rear derailleur loop, which is one of the most important sections as far as gear housing is concerned, since too much friction here can cause shifting issues.
Intervene is also perfect for use on the rear section of brake housing which is often only a very short length yet needs to be one of the most flexible due to cable routing issues on smaller frames. This situation is often exacerbated because the cable housing should also move freely when the rear brake caliper is actuated and released (in order to prevent off-centering).

Finally, intervene is available as a front brake line only for single speed bikes.

Now for example, you can get a 25cm section of ceramic housing for only 30€, including free worldwide postage.

New advert for MBUK magazine.

New campagnolo ultrashift compatible gear housing…

We’ve been working for some time on the latest generation of Vertebrae ceramic cable housing which will be 100% compatible with 2009 & 2010 campagnolo lever bodies previously requiring “ultrashift” 4.1mm cablesets.

The new housing will have a diameter of just under 4.0mm (3.99mm without the spinal wrap to be more precise), hence no modifications will be necessary to your existing levers. This product is currently in the prototype & testing phase. We estimate that it will be ready to purchase online by Autumn/Fall of 2010. Read the rest of this entry »

MBR advert published in issues March and April 2010:

MBR advert published in issues March and April 2010

VERTEBRAE SALE!

bike component sale - 25% percent off Regular Retail Price (RRP)

bike component sale - 15% percent off Regular Retail Price (RRP)

In light of the new ZTA version soon to be released, we will be lowering the price of the standard vertebrae 96% alumina ceramic housing. As of the 10th of March 2010, they will retail at just 99 Euros per kit instead of the usual €125.

The only down side is that due to the substantial price drop, we aren’t left with a significant margin for international distributors (yes they cost that much to manufacture). Therefore, you’ll have to purchase them directly from our online shop (or speak with us over the telephone and order a set that way).

Limited Edition Vertebrae ZTA, ready to ship.

Vertebrae ZTA special edititionWe’re pleased to announce the launch of our latest model vertebrae cable housing, called “Vertebrae ZTA”. These are made of the ultimate ceramic material, zirconia toughened alumina (ZTA). ZTA is considerably stronger and tougher than our standard 96% alumina.
Due to the exhorbitant cost of this material, we have an extremely limited production run, enough for 6 brakesets and 6 gearsets. The ZTA editition is available in all the standard colours and will be on sale at the end of April 2010. If you would like to place an advance order, please contact us.

More about the ceramic toughening mechanism in ZTA:Transformation toughening is a breakthrough in achieving high-strength ceramic materials with very high fracture toughness. ZTA exhibits an internal mechanism for actually inhibiting crack propagation. A crack in a normal ceramic travels all the way through the ceramic with little inhibition, resulting in immediate and brittle fracture and catastrophic failure. Transformation Toughened Zirconia (TTZ) exhibits a fracture toughness (or resistance to crack propagation) which is 3-6 times higher than normal zirconia and most other ceramics. TTZ is so tough that it can be struck with a hammer or even fabricated into a hammer for driving nails. The stress intensity factor values for window glass (silica), transformation toughened alumina, and a typical iron/carbon steel range from 1 to 20 to 50 respectively.

Components manufactured from Zirconia Toughened Alumina (ZTA) show considerable improvement in strength and toughness over alpha alumina engineering ceramics. The increase in strength and toughness in ZTA is attributable to the stress induced transformation toughening mechanism which is introduced with the addition of optimized amounts of fine zirconia particles dispersed thoughout the alumina body.

zirconia transformation toughening in ceramics; a dispersed metastable tetragonal phase transforms into a monoclinic phase in the highly stressed zone around the crack tip, preventing further growth. It's not

Typical zirconia content is between 10% and 20%. As a crack grows through the ceramic, the crystal structure of the zirconia particles in the region of the crack changes from the metastable tetragonal phase to the stable monoclinic phase. The change increases the volume of the particles by about 3-4% and generates compressive stresses in the alumina matrix. This process closes the crack; although it does not ‘heal’ the damage, it does act as an energy barrier to further crack growth. The addition of zirconia to the alumina matrix increases fracture toughness by two times and can be improved by as high as four times, while compressive & flexural strength can be more than doubled.

Environmentally friendly envelopes!

Planting trees for the planetWe’re pleased to announce that we’re now using environmentally friendly envelopes on all our shipments. 2¢ from every € spent on these envelopes goes to the Plantemos para el Planeta foundation. These green envolopes are also made of ecological chlorine-free paper with recycled polyethylene bubblewrap. Note you’ll need to separate these before recycling…

bike magazine reviews & product announcements…

We recently sent out some some vertebrae test kits to a few big name bike mags to get reviewed. Namely: BikeRadar, Cycling Weekly, Arueda and PezCyclingNews. Look out for us in their “new product announcement” and/or “product reviews” section in the not too distant future! We are very much looking forward to hearing their opinions & feedback about vertebrae!
Also, we’d like to give a special thanks to those particular publications for merely giving us a chance. We previously thought it was easy to get considered for a review, now we know better. We are still looking for new opportunities with bike several other mag editors, but so far a lot of them have ignored our emails…

Interbike 2009

Vertebrae components is pleased to announce that we will be represented at Interbike 2009, which is held from the 23rd to the 25th of September this year.
You will find a complete set of vertebrae ceramic gear & brake housing displayed on Torelli’s showbike. Torelli is an official exhibitor and can be found at booth number 4054. Unfortunately we weren’t able to organise a demo bike in time for Eurobike… but we’ll definitely having something to show there in 2010.

New sponsorship opportunities for pro cyclists!

If you have an official UCI ranking or belong to a professional cycling team, we are interested in hearing from you to discuss the details of our sponsorship program!

Other cyclists are also open to apply; please send us an e-mail / short letter about why you think you deserve to be sponsored and we’ll consider it. Remember that all sponsored athletes are effectively ambassadors to our company – that means you should be willing to represent Vertebræ, to talk about our products and their performance to other riders at each and every opportunity.

Pro road and mountainbike hire in Tenerife

Link to Vertebrae

If you would like to link to us, you can copy and paste the following html code into your website:

Link with transparent Vertebrae logo optimised for white backgrounds:

Vertebrae, the most advanced cable housing in the world.

Link with Vertebrae logo optimised for black or dark backgrounds:

Vertebrae, the most advanced cable housing in the world.

Vertebrae simple text link:

(feel free to change the anchor and title text for something more appropriate if you know how)

Vertebrae uncovered intact!

Analysis of the lifespan of metal and ceramic mechanical components:

This artifact is believed to have originated before the Quaternary period, but some time after the Pliocene to upper Miocene era. It was found buried on the Northern coast of Tenerife in the Canary Islands, a place not normally associated with these types of discoveries.
What’s interesting about these particular remnants is that vastly different various materials and fabrication methods were used throughout construction. The majority of the mechanism which is now brown in colour has been completely “fossilised” and is no longer functional. However, the white components have not experienced any visible signs of degradation. Upon closer inspection, this strange device works quite effectively – it is still able to resist compressive forces yet remains completely flexible. There is no sign of any cables in the immediate vicinity (possibly they were lost or stolen before burial), but this remarkable housing appears completely intact, despite being exposed to the elements for around 5-20 million years!

Read the rest of this entry »

The gossip spreads!

Firstly, a big thankyou to www.light-bikes.de who posted this news story about Vertebrae last Monday the 10th of August. We are continuing to receive a great number of vistors through that article, as well as the additional forum comments!

Next we’d like to acknowledge Jason from fairwheelbikes for this excellent review.

Thanks also for the special mention by the following blogs: nippleworks, cozybeehive, allthingsfo and 2wheelspot (even though the tone of the last two were definitely tongue-in-cheek).

Here’s what people are saying about Vertebrae in other countries: Read the rest of this entry »

Rim brakes vs disc brakes: pros and cons of cable and hydraulic brake calipers.

Let’s face it: anyone who rides both on and offroad knows that even current road bikes have less-than-ideal brakes. With the advent of 8 and 9″ rotors, braided lines and quad piston calipers for downhill MTBs, “lame” is probably a better word. Road bikes are faster than their cross-country MTB counterparts, so they should really be equipped with more powerful brakes. In this article, this logic is questioned in depth. Read the rest of this entry »

Latest cable housing colours!

As of next month, Vertebrae is proud to introduce 5 new colour options:
Grey
Tan
Hot pink
Neon green
Glow in the dark

Eurobike 2009

Eurobike 2009 Logo. Friedrichshafen, GermanyLes is planning on attending Eurobike this year to represent Vertebrae Ceramic Components as a trade visitor. While we aren’t an official exhibitor, we’re planning on talking with exhibitors, distributors, retailers and of course the media while we’re there. We’ll also be taking along a few self-assembly kits for sale as well as some demonstration custom-made brake and gear lines.
Eurobike 2009 will be held at Friedrichshafen, Germany. Attendance should be from 2nd – 5th of September, 2009. If you’d like to get in touch with Les during the show, please feel free to call +34 605 56 2020 to arrange a meeting.

Free shipping offer extended until May 5th, 2009!

Free global shipping on all orders!To encourage a few international orders, I’m offering FREE GLOBAL SHIPPING but for a limited time only!! This offer applies to all orders placed before the end of January. Items will be sent airmail.

Biomimetics & component design

The human vertebral column is a segmented design composed of bone (which is essentially a ceramic matrix composite) and inter-vertebral discs made of cartilage (a complex polymeric material).

Just like our Vértebræ Brake Housing, the human spine is a flexible structure that can support loads that are many times its own weight. Read the rest of this entry »

Materials Science in bicycle component design

I have wanted to introduce new materials to the bicycle industry for some time. While ceramic bearings are now becoming more and more prevalent, these are a relatively standardised parts and have been used for over 30 years in the aviation / aerospace industry. I believe vertebrae components are pioneering in a way because [to my knowledge] they are the first ceramic part that have been specifically designed, created and mass-produced for bicycles. Read the rest of this entry »

Ceramic brake housing – latest update!

As many of you know, I am still in the testing phase for the brakes… They’re a lot less critical to longitudinal dimensional changes than the gear cables. Hence I was previously using ultra-thin mylar washers in between each one of the ceramic segments (to act as a buffer and thereby increase their ultimate strength when connected in series). The custom-made mylar washers were about the thinnest you can get and cost an absolute fortune, but even so, the braking became a little too mushy as a result. Read the rest of this entry »

Comparing the change in length of gear and brake housing.

Knowing the surface area & stiffness constants for materials, the change in length of different housing can be compared to each other.
 
As cited elsewhere, sintered aluminium oxide possesses a Young’s modulus in the range of 300-400Gpa, while steel has a Young’s modulus of 210GPa. Even taking the conservative value 310Gpa for 96% Al2O3, these numbers indicate that all else being equal, vertebrae ceramic housing compresses 540% less than standard shimano gear housing (it has 360% more surface area and the material is 48% stiffer than steel to begin with). Put another way, that’s over 5 times more drivetrain accuracy.

Read the rest of this entry »